Custom Mailer Boxes

Custom mailer boxes are perfect for showcasing multiple items or gift sets and are wrapped in tissue or crinkle paper in the interior of the box. Our boxes are crafted with durable corrugated cardboard, perfect for secure mailing with sturdy walls that provide excellent crush resistance. These subscription boxes are sturdy enough for stacking, secure shipping, and offer a delightful unpacking experience.

Custom Mailer Box Specifications

Material:

Mailer boxes are crafted from high-quality paperboard or white corrugated cardboard, we provide sustainable material in production.

Standard White Paper: It is a popular (SBS) paperboard, providing premium product packaging with unique appeal. It can be coated on either one side or both sides.
Natural Kraft Paper: It is an eco-friendly paper, produces a natural and rustic surface, and can be recycled for new packaging.

Material thickness:

Corrugation also known as flutes, used in the production of mailer boxes looks like a wavy line sandwiched between paperboard layers to form corrugated boards. Offering superior protection.

E-flute (1/16’’): It is (1mm to 1.5mm) thick corrugated cardboard with a lightweight and flat surface. Ideal for printing and e-commerce packaging but offers less protection.
B-flute (1/8’’): It is (2.5mm to 3.2mm) thickest corrugated cardboard with maximum strength. Perfect for shipping boxes and offers more protection than e-flute.

Color:

Print vibrant and brighter colors on the custom mailer boxes with the utilization of eco-friendly ink.

CMYK: Subtractive color model. Uses four colors Cyan, Magenta, Yellow, and Black. Ideal for color accuracy in printing.
Pantone: Spot color system. Each color has a unique formula. It provides consistent color reproduction and is best for exact color matching.

Coating:

Ensure the quality of your HDprint printing and stunning designs on the mailer boxes with our protective coatings.

Varnish: It is a biodegradable coating applied to boxes to enhance shine and color appearance without any smudges.
Lamination: Plastic film is added to the surface of boxes. Offers more protection and durability. Also, thicker than varnish.

Finishes:

Customize your versatile mailer boxes with elegant finish options to build your brand.

Matte finish: Non-reflective, smooth finish that reduces glare, and hides fingerprints. To looks great on display.
Glossy: High sheen, reflective surface that enhances colors. Exposed to fingerprints easily. Provides a luxurious appearance.
Satin finish: Soft shine, semi-gloss between matte and glossy. Hides the imperfection of boxes with subtle elegance.
Soft touch: Velvet-like feel, non-slip surface. Offers tactile experience with eye-catching appeal.

Add-ons:

Transform your ordinary packaging into an outstanding mailing box experience with these special add-ons:

Embossing: Raised design created on the surface and provides a high-end look to boxes.
Debossing: A pressed design is created on the surface and gives minimalist appeal to boxes.
Inserts: Custom-made components placed in the box for a tight grip on the product.
Window-patching: Clear sheet added to the box for product visibility without opening.

Memorable Unboxing Experience

Elevate your branding game with custom mailer boxes

Custom mailer box design improve your brand’s reputation and make a lasting impression on customers. Outside and inside of these branded boxes are printed with your logo and slogan to build your brand image. Create the perfect custom packaging conveys your brand’s message to customers and gains their trust.

Mailer Boxes Are So Easy to Assemble

Mailer boxes have effortless assembly, without any extra struggle. You must fold, snap, tuck, and close to fix the product boxes. Then, they are ready to ship flat (to minimize shipping costs) through direct mailing!

Frequently Asked Questions

Yes, you can get a physical sample(charges applied) of the box to review your final order.

You can customize the quantity of boxes as per your needs. We have no limitation on quantity.

Our production time for mailer boxes is 7-8 business days.

Yes, we have a cost-effective policy for our customers, you can also get a discount on the bulk quantity of boxes.

Yes, we can also offer the dieline template of the box, if you face any difficulty, our 24/7 customer service is here to help you.